đź•‘ Reading time: 1 minute
Properties of RPC:
The mixture design of Reactive Powder Concrete primarily involves the creation of a dense granular skeleton. Optimization of the granular mixture can be achieved by the use of packing models.
Property of RPC |
Description |
Recommended value |
Type of failure eliminated |
Reduction in aggregate size |
Coarse aggregate are replace by fine sand, with a reduction in the size of the coarse aggregate by a factor of about 50. |
Maximum size of fine sand is 600 µm |
Mechanical, chemical & thermo- mechanical |
Enhanced mechanical properties |
Improved mechanical properties of the paste by the addition of silica fume |
Young’s modulus values in 50-75 Gpa range |
Distribution on the mechanical stress field |
Reduction in aggregate to matrix ratio |
Limitation of sand content |
Volume of the paste is at least 20 % voids index of non-compacted sand |
By any external source (for example formwork). |
Mechanical Performance and Durability of RPC:
The Reactive Powder Concrete family includes two types of concrete, designated RPC 200 and RPC 800, which offers interesting implicational possibilities in different areas. Mechanical for the two types of RPC are given in the table. The high flexural strength of RPC is due to addition steel fibres. Comparison of RPC 200 Mpa and RPC 800 Mpa:
Property |
RPC 200 Mpa |
RPC 800 Mpa |
Pre-setting pressurization, Mpa |
None |
50 |
Compressive strength (using quartz sand), Mpa |
170 to 230 |
490 to 680 |
Compressive strength (using steel aggregate), Mpa |
- |
650 to 810 |
Flexural strength, Mpa |
30 to 60 |
45 to 141 |
Property |
HPC (80 Mpa ) |
RPC 200 Mpa |
Compressive strength, Mpa |
80 |
200 |
Flexural strength, Mpa |
7 |
40 |
Modulus of elasticity, Gpa |
40 |
60 |
Fracture toughness, J/m2 |
<103 |
30x103 |
Laboratory investigations of Materials used in RPC:
The materials used for the laboratory study, there is specification and properties have been presented in the table. Materials used in the study and their properties:
Sl.no |
Sample |
Specific gravity |
Particle size range |
1. |
Cement, OPC, 53-grade |
3.15 |
31 µm – 7.5 µm |
2. |
Micro silica |
2.2 |
5.3 µm – 1.8 µm |
3. |
Quartz powder |
2.7 |
5.3 µm – 1.3 µm |
4. |
Standard sand, grade-1 |
2.65 |
0.6mm – 0.3 mm |
5. |
Steel fibres (30 mm) |
7.1 |
Length: 30 mm and diameter:0.4 mm |
6. |
River sand |
2.61 |
2.36 mm – 0.15 mm |
Mixture design of RPC and HPC:
The process of mixture selection of Reactive Powder Concrete and High Performance Concrete is given below. Considerable numbers of trial mixtures were prepared to obtain good RPC and HPC mixture proportions. MIXTURE PROPORTIONS OF RPC AND HPC:
Material |
Mixture proportions |
|
 |
RPC – F |
HPC – F |
Cement |
1.00 |
1.00 |
Silica fume |
0.25 |
0.12 |
Quartz powder |
0.31 |
- |
Standard sand grade 1 |
1.09 |
- |
River sand |
0.20 |
- |
30 mm steel fibers |
0.03 |
0.023 |
Admixture (polyacrylate based) |
 |
 |
Water |
0.4 |
0.4 |
- Fresh concrete properties.
- Compressive strength
- Flexural strength
- Water absorption
RPC |
RPC –F |
HPC |
HPC – F |
NC |
NC |
NC |
NC |
11 |
18 |
8 |
10 |