How to Check Quality in Concrete Construction

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Quality of the concrete plays an important role in the construction field as the concrete is the excessive element in any construction. The strength parameters such as durability, load bearing strength and resistance to environmental factors such as wind, snow and water depends on the quality of concrete. So the quality of concrete is to be taken as a important factor in the construction of any building or other structure. Generally the quality of concrete is checked in the different stages of the concreting process.

Contents:

Stages of Concrete Quality Checking
Important Quality Tests Of Concrete

Stages of Concrete Quality Checking

Preconcrete quality checks
Quality checks while concreting
Post concrete quality checks

1.Preconcrete Quality Checks

This stage of quality checks consists of 2 steps.

Checking of specification requirements regarding excavation, forms, reinforcement and embedded fixtures etc.
Control test on concrete ingredients (i.e. on cement, aggregate & water)

Cement

Quality of cement is ascertained by making compressive strength tests on cement cubes. However for effective control cement:

Should be tested initially once for each source and subsequently once for every two months
Should be protected from moisture
Should be retested after 3 months of storage, if long storage in unavoidable
Should be rejected if large lump are found in cement bags.

Aggregate

Concrete aggregates should confirm to specified values as per standard specification. The quality of concrete is affected by different physical and mechanical properties of aggregate, i.e. shape, grading, durability, specific gravity and water absorption etc. these properties of aggregated should be tested before using it for concrete production. The quantity of deleterious materials and organic impurities should also be tested. Bulking of sand is also an important property in several ways. It gives wrong results when volume batching is done. It increases water cement ratio which in turn reduces strength. For effective control aggregates:

Are required to be tested once initially for approval of source
Should subsequently be tested once or twice daily for moisture content and allowance should be made for moisture content of aggregates.

Water

The quality of water should be checked for the requirements as specified in respective standard. Chemical analysis shall be conducted for approval of source. In case of suspended impurities, it is necessary to store water for some time to allow them to settle down. In case of doubt concrete cubes made with this water are tested. Average 28 days compressive strength of at least three cubes or cylinders or specified size, prepared with water proposed to be used shall not be less than 90% of the average strength of three similar concrete cubes prepared with distilled water.

2.Checks while Concreting

Careful supervision during concrete manufacture is necessary for all concreting operations such as batching, mixing, transporting, laying, compacting and curing. Following precautions should be taken during concreting operation.

The concrete mix should be designed in the laboratory with the materials to be used on site.
As far as possible concrete should be batched by weight. If weight batching is not possible, then volume batching may be permitted through proper supervision in the presence of engineer in charge.
During mixing the mixer should be charged to its full capacity. The materials should be fed in proper sequence. The speed of the mixer should be range from 15 to 20 revolutions per minute. The mixing time should not be less than 2 minutes in any case. Segregation should be avoided while unloading the concrete from the mixer.
Workability of concrete is an important property of concrete while concrete is in its fresh state. Therefore slump test or compaction factor test should be performed to check workability of concrete. About three tests should be carried out for every 25 m³ of concrete.
Care should be taken so that no segregation takes place during transportation of concrete.
Concrete should not be dropped from a height of more than 1 m. if the drop height exceeds 1 m chutes should be used.
To avoid rehandling of concrete it should be placed at its final position as far as possible.
Vibrators should be used for compacting concrete. The insertion spacing of internal vibrators should not be more than 0.6 m. It should be drawn out slowly so that no holes remain in the concrete. The frequency of vibrators should not be less than 7000 cycles/minutes.
Curing should be done for a specified period so that concrete develops requisite strength. Concrete should be covered with hessian as soon as it becomes hard.
The form work should correspond to final form of the structure. It should be checked before concreting is started. The inside of the forms should be cleaned and oiled. The forms should be removed after the specified period.
Concrete should be protected from hot and cold weather at early ages. Concreting should not be done at temperature below 4.5⁰C and above 40⁰ In very hot weather water and aggregates should be cooled. Retarders of approved quality can be used.
In very cold weather water and aggregates should be heated. Accelerators of approved quality can also be used.

3.Post Concreting Checks

Once the concrete is laid and compacted, compression tests are made on the cubes made out of this concrete. For ordinary concrete, cubes are made out of the concrete made at work site. The hardened concrete has to be checked for trueness in dimensions, shape and sizes as per design specification. General surface appearance of concrete should also be checked. Dimensions are ascertained by different measurements. Reinforcement should have adequate concrete cover and if the reinforcement is visible in part of a structure, the part should be rejected or necessary actions should be taken accordingly. Concrete strength is normally to be ascertained from cube or cylinder samples tested at 28 days. In case the strength obtained is less than the specific minimum, one or more of following steps may be taken.

Load test and measurement of deflection and / or strain (the quality of the structure can then be ascertained by calculating back the concrete strength)
Cutting cores from the structures and testing them for strength
Non destructive tests like Schmidt rebound hammer or ultrasonic pulse velocity test. These tests give only a very rough idea and are primarily used to ascertain the uniformity of construction.
Chemical analysis of hardened concrete.

Important Quality Tests Of Concrete

there are many types of test that are done to assess the quality of concrete. The important tests that are generally performed are,

Slump test before leaving the batching plant and on arrival on site
Compressive strength test
Water Permeability test
Rapid Chloride Ion Penetration Test
Water Absorption Test
Initial Surface Absorption Test

Read More on quality checks on cement: Tests for Concrete Quality Checking